Bedsheets and Flat Sheets Manufacturers Sourcing

We specialize in exporting high-quality bedsheets and flat sheets, offering a diverse range of materials, including 100% cotton, linen, and blended poly-cotton fabrics. Our products are available in dyed or printed styles, with customized piping designs to suit various preferences.

Our bedsheets and flat sheets are crafted from soft, high-quality fabrics, available in classic white, vibrant colors, and printed designs. We also provide customized solutions tailored to specific customer requirements, incorporating blended fabrics for various finish categories.

Our available thread counts include:

TC 130
TC 180
TC 200
TC 250
TC 300

We offer a variety of fabric types, including:

Percale
Flannel
Sateen
Muslin
Sateen Stripes

When manufacturing our sheets, we prioritize key factors such as durability, color fastness, wrinkle resistance, and ease of washing to ensure superior quality and customer satisfaction.

Types of Flat Sheets

Flat sheets come in various materials and textures to meet different needs and preferences. Some common types include:

Percale Flat Sheets – Known for their smooth and crisp texture, percale sheets are lightweight, breathable, and ideal for warm weather.
Sateen Flat Sheets – Featuring a silky and lustrous finish, sateen sheets offer a luxurious feel and slightly thicker texture for added warmth.
Linen Flat Sheets – Made from flax fibers, linen sheets are breathable, absorbent, and durable, making them perfect for warm climates.
Microfiber Flat Sheets – Crafted from synthetic fibers, microfiber sheets are soft, highly durable, wrinkle-resistant, and budget-friendly.
Flannel Flat Sheets – Brushed on one or both sides for a soft, cozy texture, flannel sheets provide extra warmth, making them ideal for colder weather.
Silk Flat Sheets – Luxuriously smooth and breathable, silk sheets are hypoallergenic and gentle on the skin, though they tend to be more expensive.

Woven vs. Knitted Sheets

Created by weaving threads over and under each other, resulting in a structured and uniform texture. These sheets are durable, less prone to pilling, and available in different weave patterns like percale and sateen.

Woven sheets have a structured feel.
Woven sheets are generally more durable.

Made by interlocking loops of yarn, producing a softer and stretchier fabric. Knitted sheets, such as jersey and t-shirt sheets, are warmer, more flexible, and have a casual feel.

Knitted sheets are softer and more flexible.
Knitted sheets may develop pilling over time.
Knitted sheets provide extra warmth due to their interlocking loops, which trap heat.
Knitted sheets offer more stretch, enhancing comfort and ease of use.

Cotton and Polyester Blends

Blended fabrics offer a balance between softness, durability, and affordability. Common blends include:

CVC (Cotton-Polyester Blends):
- 60% Cotton / 40% Polyester
- 50% Cotton / 50% Polyester
- These blends enhance durability and wrinkle resistance while retaining cotton’s breathability.
Polyester Blends:
- 80% Polyester / 20% Cotton
- 100% Polyester
- These fabrics are cost-effective, highly durable, and wrinkle-resistant but may lack the softness of cotton.

Material Composition & Thread Counts

Different types of woven flat sheets vary in material and thread count. Common specifications include:

Percale Flat Sheets – Cotton or cotton blend | TC 200-400 (Most common: TC 250-300)
Sateen Flat Sheets – Cotton or cotton blend | TC 300-800 (Most common: TC 400-600)
Flannel Flat Sheets – Cotton or cotton blend | Measured in GSM (170-190 GSM)
Jersey Flat Sheets – Cotton or cotton blend | Measured in GSM (130-170 GSM)
Muslin Flat Sheets – Cotton or cotton blend | TC 120-180 (Most common: TC 140)
Linen Flat Sheets – Linen fabric | TC 80-150 (Most common: TC 100-120)

Bed Sheet & Flat Sheet Sizes

USA Standard Sizes

Twin: 39” x 75”
Twin XL: 39” x 80”
Full: 54” x 75”
Queen: 60” x 80”
King: 76” x 80”
California King: 72” x 84”

European Standard Sizes

Single: 90 cm x 190 cm
Double: 140 cm x 190 cm
King: 160 cm x 200 cm
Super King: 180 cm x 200 cm

Flat sheets are typically larger than fitted sheets to allow for tucking.

Weaving Techniques for Bed Linens

Common weaving techniques used in bed sheet production include:

Percale Weave – Produces a crisp, matte-finish fabric that is lightweight and breathable.
Sateen Weave – Creates a silky, lustrous surface with a soft drape, offering a luxurious feel.
Twill Weave – Known for its diagonal pattern, twill weave fabrics are durable and resistant to wrinkles.
Flannel Weave – Brushed on both sides for warmth and softness, ideal for cold climates.
Jersey Knit – Stretchy, soft, and breathable, jersey-woven sheets provide a casual, relaxed feel.

Looms Used for Bed Linen Production

Different types of looms used in manufacturing include:

Shuttle Loom – Traditional but slower weaving method.
Projectile Loom – High-speed loom used for efficient fabric production.
Air-Jet Loom – Uses compressed air for rapid weaving, making it the fastest option.
Rapier Loom – Versatile loom capable of handling intricate patterns.
Water-Jet Loom – Uses high-pressure water for weaving but is less efficient than air-jet looms.

Dyeing & Printing Techniques

Our manufacturing process includes various dyeing and printing techniques to ensure high-quality finishes:

VAT Dyeing – Provides deep, long-lasting colors.
Solid Dyeing – Ensures uniform color distribution.
Yarn Dyeing – Produces striped or patterned fabrics.
Reactive Printing – Chemically bonds dyes to fibers for durability.
Pigment Printing – Offers a softer, breathable print.
Digital Printing – Delivers high-resolution patterns with detailed precision.

Certifications Ensuring Quality & Sustainability

We adhere to internationally recognized standards, including:

OEKO-TEX Standard 100 – Ensures textiles are free from harmful substances.
GOTS (Global Organic Textile Standard) – Certifies organic fiber content.
Fairtrade – Promotes ethical labor practices.
ISO 9001 & ISO 14001 – Ensures quality and environmental responsibility.
BCI (Better Cotton Initiative) – Encourages sustainable cotton farming.

Global Market & Key Importers

Major Importing Countries

Top countries importing bed linen include:

United States – $1.8 billion (2020)
Germany – $1.2 billion
United Kingdom – $800 million
France – $700 million
Japan – $560 million
Canada – $450 million

Institutional Buyers

Retail chains (e.g., Walmart, IKEA)
Hospitality industry (hotels, resorts)
Healthcare facilities (hospitals, nursing homes)
E-commerce platforms (Amazon, Alibaba)
Government agencies (military, correctional facilities)

This data is based on publicly available trade reports and should be used as a general reference.